How To Weld Aluminum Jon Boat

2070 MUVCL CC with extra options. Flex Seal on the Outside Then Bottom Paint.

Aluminum Boat Repair Is Much Easier Than Boats Made With Steel Or Fiberglass Hulls Aluminum Is Light Strong Corrosion Aluminum Boat Boat Building Jet Boats

Pods 100 thick aluminum Aluminum rod- use 4043 or 5356 for best results Aluminum wire- use 4043 or 5356 1.

How to weld aluminum jon boat. If you check your own boat youll probably find that rivets were employed to fasten it together and that there are few if any welds on the boat. It needs to be carefully removed during welding of aluminum structures since the oxide melts at about 3200 degrees F and the aluminum itsleg melts between 1200 and 1400 degrees depending on the alloy. The work should be performed by a skilled aluminum welder.

If youre putting that battery back there get some rubbery deck paint and pait the whole compartment. Most marine aluminum is 5xxx series so easier to weld with 5xxx rod and cheaper. My main interest was learning how to weld aluminum and do the repairs and modifying on aluminum boats.

Ad Hall of Fame boat dealer with a full line of Cobalt Boats offering salesservice storage. Well help you find or build the Cobalt Boat of your dreams call us today to get started. I know this started out with trying to repair a crack on my old jon boats transom and turned into a project build.

Alumacraft jon boats are constructed from a rugged aluminum build thats designed for shallow water adventures. I literally just did a transom extension on a Jon boat 2 weeks ago and encountered some of these issues. 16 0 49 m BEAM.

Ad Hall of Fame boat dealer with a full line of Cobalt Boats offering salesservice storage. It will be my billboard both bad and good of what I can do on a jon boat. You must specify with your.

Renegade Stealth Series Jon Boat is built tough but with 80 Aluminum hull. This makes it a little easier to repair just a certain section of the boat and might require less maintenance over the. The aluminum joints needs to be cleaned with a good SS brush with acetone.

Posted October 24 2013. Glad its mine. Unless you just puncture a hole in the hull welded Jon Boats will really just leak from the welded seams if at all instead of having hundreds of spots all over the boat where water could get in.

You cannot use any tools that have been used for steel such as grinding wheelsdiscs or even wire brushes. Found several leaks on my aluminum jon boat a couple weeks ago this video is how I sealed the leaks by using J-B weld. I also learned this from watching yo.

Add Tip Ask Question Comment Download Step 4. MY first choice is drilling out for a solid rivet although you need access to both sides to set the rivet. Common Jon Boat repairs are going to be fixing small leaks that are caused over time by puncture holes corrosion and normal wear and tear on rivets.

Our hulls are all aluminum welded hull seams bulkheads ribs transom and gunnels are joined to create one solid unit that provides exceptional strength while providing a water tight fit that can withstand the harshest environment. You can plate either side and weld the panel to the transom. 70 18 m BOAT.

Performance Pods Weld-on Installation Materials. Standard MUVCLVCLCL Models come only with Rear Seat and Bow Seat. Most jon boats are constructed of a thin gauge aluminum that is very difficult to weld.

Center Console with Aerated Livewell Box. All Aluminum Weld Jon Boats From stem to stern every inch of a Legendcraft is custom built tough. Most who do aluminum welding keep their tools segregated so as not to contaminate.

Tig welding is my opinion also - 332-5356 filler or a more common rod is 4043 - for a small screw hole or such either will work fine from my 30 years doing this. My advice leave it be. Since the boats almost 40 years old I decided to seal all the seams and rivets anyway.

While finding leaks can sometimes be a challenge on account of locating the actual leak the good news is that aluminum can be welded back together. Well help you find or build the Cobalt Boat of your dreams call us today to get started. The Stealth series is 20 lighter than the standard Renegade with the 100 aluminum hull but gives you the same handling.

Maneuverable and easy to transport the Alumacraft jon boat has it all for both work and play. Hold the pod up to the transom and match the pods to the boat as close as possible making sure that. The Renegade SS has an overall lighter weight with still plenty of options to choose from.

You can back either side with copper as suggested and fill the holes grind smooth.

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