Securing the top on is the same as in the Metal Melter project as well. The Transformer new Secondary I lucked out and found a 4 foot piece of grounding wire.
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Hes a prime example how an entrepreneur in Africa will figure out ingenious solutions to meet local market demands.
How to make electric welding machine at home. It looks like a dozen 10 gauge wires bundled in one insulated coating. The only markings were three triangles. The control board with a suitable motor gas or electric an alternator belt and pulleys and you will have a very capable DC arc welder.
Add gas and a wire feeder and you will have MIG. Simon the shop owner showed me a couple of the machines and gave a video tour of how it works. 10HP electric or 12HP gas should be enough for DIY use.
The first place I stopped at had a home made welding machine. Its extremely important to have a lot of pressure on the joint while the epoxy is setting. Basically use 2 part epoxy glue to cover the entire top surface then replace the iron lid and press it together tightly in clamps or a large vice.
All you need to do is create a simple frame to hold the wire and magnet wind the wire connect it to an electrical device and glue the magnet onto a spinning shaft. The welders sell for around 14000 Kenya Shillings just over 200. Thats the type of transformer you started out with.
If you can scrounge an old lawn mower an automobile alternator and a 12-volt battery you can build your own portable DC arc welder. If the secondary has more turns than the input its output voltage is higher. Add a TIG torch and gas solenoid and you can do scratch start TIG.
OUTPUT VOLTAGE INPUT VOLTAGE NUMBER OF SECONDARY TURNS NUMBER OF PRIMARY TURNS Our primary. I understand from other sources that 4 gauge is recommended. While full scale models can be complex and expensive to build you can create a simple electric generator easily.
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