How To Weld Aluminum Pontoons

This repair was done in the same day it was dropped off. Basically the same equipment required as OA except uses a tip three sizes larger.

Construction And Welding Of Aluminum Houseboat Pontoons I M Building An Aluminum Pontoon Houseboat And Wanted T Pontoon Houseboat House Boat Houseboat Living

Aluminum will start to melt at 1200deg Fahrenheit but the brazing rod will melt at around 700deg so we want to get the aluminum hot enough to melt the rod without melting the tubing.

How to weld aluminum pontoons. Aluminum Pontoon boat that was damaged from being backed into pole. Bend the new piece to match the curves of the pontoon. Be sure to cover the crack or hole entirely.

Heat with torch until the aluminum is hot enough to melt the HTS-735-11 Rod repair the spot. Obtain aluminum putty from your local marina or hardware store. It will be welded.

I really do not want to trailer the boat 14 miles to an aluminum welder if I can avoid it. Portable Welding Fabrication was able to repair this Aluminum Pontoon boat in their shop in Elkhorn by removing the damaged aluminum piece and replacing it with a new fabricated piece. Had a guy call and ask me to repair his pontoon boat that he hit a rock with and damaged the right side pontoon.

Author recommended gas welding aluminum using hydrogen in lieu of acetylene. Recommends a blue lens vs the green lens to better see the puddle. Only one small leak was found.

A cone is deceptively tricky and may have to be made of two halves so that you can bump it in a press break. 2000 Tracker Fishin Barge21. It can be done and easily but be very careful about just running out and trying it with the OA.

Also will repair Zinc based metals Pot Metal Mag-Alloy and Galvanized Steel all with a propane torch. He hit the rock about a foot ahead of the seam and the dent in the pontoon tore the weld about 12 in legth. A dome usually requires the use of an English Wheel or forcing the aluminum into a die.

Determine the boats material Steel or Aluminum. Melt the aluminum until you create a small puddle then slowly push the puddle down the joint. Part 2 httpsyoutubei7eKVSCYFHYAluminum weld repairs can be difficult heres a video on how repairs this Pontoon that fell off the truck receiver while.

For example if you have a 3-inch gash in the pontoon you will need a piece of aluminum that measures 6 inches on each side. HTS-735-11 melts at 735 degrees F. If the plugs are not removed when u get at the end of the weld if u dont have any other leaks or cracks the tube will pressurize and u wont get the end of the weld to seal.

Repairing Aluminum Pontoons TY Jergeo and Vice Admiral. The seal on the rear starboard pontoon section was broken and exposed as small 14 in hole on top on the pontoon. The little bit of repair I have done on aluminum boats and pontoons was with either TIG or an OA welding setup.

Aluminum melts at around 1220 degrees F. I use scotch brite disc to remove the oxides that form on the aluminumthen go at it. Head over to our Website and become a member.

Fit the aluminum to the repair area. Apply this to the damaged area of the pontoon. 07-28-2010 0721 PM.

Noticed the small hole when boat was pulled for the winter. Produces a flame in the 4000 Degree range which is closer to the melting point of aluminum than OA. The HTS-735-11 melts 500 degrees below the melting point of aluminum.

The damage is right at the seam where the two halves come together to make the right side pontoon. Clamp up the tubing and start heating the aluminum with a propane torch. There is a definite trick and you can quickly make the biggest mess you ever saw.

Sand the repaired surface with a fine-grit sandpaper once the putty has dried. Getting the tubing hot enough may take 4 to 5 minutes. To weld aluminum clamp the aluminum pieces together tightly and use a propane torch to preheat them to a temperature between 300F and 400F.

AlumiWeld is capable of repairing copper and brass to aluminum. Move the boat to a dry position so that welding can be done safely. Locate the source of the leak be careful.

I dare say explosives work quite nicely for this - look up explosive forming or explosion forming. Not alot of water drained from the toon and it was not apparent when sitting in the water. Clean the area very well.

Drill a hole in each corner. ALUMIWELD is a welding rod that is able to repair any aluminum metal by using a PROPANE TORCH. Then set the amperage of your welder aim at the aluminum pieces and press the button on the torch.

Check out this video as Bob shows you how to stick weld aluminum. Cruzin Lakes Bay NJ Atlantic City NJ Life is a trip without a road map. My professional maintenance shop has tested each section of the pontoons with air pressure and soapy water.

Clean and dry the leak area. Let the repair slow cool naturally and go back to enjoying you trip.

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